How Do You Make a Wiring Harness in SolidWorks?

How Do You Make a Wiring Harness in SolidWorks?

Creating a wiring harness in SolidWorks can be a daunting task, but with the right approach and understanding of the software’s tools, you can efficiently design and assemble complex electrical systems. In this tutorial, we will guide you through the process of creating a wiring harness step by step.

Step 1: Setting up the Assembly

Before we begin designing our wiring harness, let’s first set up the assembly environment in SolidWorks. Open SolidWorks and create a new assembly document. Insert all the necessary components such as connectors, terminals, wires, and any other electrical components required for your design.

Step 2: Routing Wires

Routing wires is an essential part of creating a wiring harness. To start routing wires, click on the “Route Wires” command from the SolidWorks toolbar. This will activate the routing tool.

In the routing tool options, select “Electrical” as the routing type. This will enable you to create electrical routes for your wiring harness.

Adding Control Points

To define the path of your wiring harness, start by adding control points along which your wires will follow. Control points can be created by clicking on specific locations in your assembly or by selecting existing sketch points or edges.

You can also add intermediate control points to create complex wire paths and ensure that your wiring harness follows specific routes within your assembly.

Routing Wires

To route wires between control points:

  • Select two adjacent control points between which you want to route a wire.
  • A wire segment will be created between the selected control points.
  • Repeat this process for all the desired wire routes in your wiring harness.

Note: SolidWorks also provides various options to customize your wire routes, such as specifying bend radius, creating fillets, and adjusting wire lengths. Take advantage of these options to ensure your wiring harness meets the desired specifications.

Step 3: Adding Connectors and Terminals

Now that you have routed your wires, it’s time to add connectors and terminals to complete your wiring harness design.

To add connectors:

  • Select the connector component from the SolidWorks toolbox.
  • Place the connector at the desired location along the wire route.
  • Repeat this process for all connectors in your wiring harness design.

To add terminals:

  • Select the terminal component from the SolidWorks toolbox.
  • Place the terminal at each end of a wire segment where it connects with a connector or another component.
  • Ensure proper alignment and fitment of terminals with connectors for accurate electrical connections.

Step 4: Finalizing and Testing

With all components in place, it’s crucial to validate your wiring harness design for accuracy and functionality. SolidWorks provides tools to perform electrical testing, ensuring that connections are correct and that there are no issues or errors in your design.

Note: It is recommended to simulate electrical connections using suitable software or hardware tools compatible with SolidWorks to verify proper functioning before proceeding with physical manufacturing or assembly processes.

In Conclusion

Congratulations! You have successfully learned how to create a wiring harness in SolidWorks. By following the steps outlined in this tutorial, you can design and assemble complex electrical systems efficiently.

Remember to leverage the various tools and options provided by SolidWorks to customize your wiring harness design according to specific requirements. Proper testing and validation are essential to ensure the functionality and reliability of your electrical connections.

Happy designing!