How Do I Route a Wire in SolidWorks?

Routing wires in SolidWorks is an essential skill for creating accurate and efficient designs. Whether you’re working on an electrical or mechanical project, knowing how to route wires properly can save you time and effort. In this tutorial, we’ll walk you through the steps to route a wire in SolidWorks, using both the routing wizard and manual methods.

Using the Routing Wizard

If you’re new to wire routing in SolidWorks, the Routing Wizard is a great place to start. It provides a step-by-step guide that makes the process easier for beginners.

Step 1: Prepare your model

Before you begin routing wires, ensure that your model is ready. Make sure all necessary components are in place and properly mated. This will help avoid any issues during the routing process.

Step 2: Launch the Routing Wizard

To launch the Routing Wizard, go to Add-Ins > SolidWorks Electrical > Routing. The Routing Wizard dialog box will appear.

Step 3: Select Wire Routing

In the Routing Wizard dialog box, select Wire Routing. Click on Next.

Step 4: Define Route Path

The next step is to define the route path for your wire. You can choose between predefined routes or create a custom route using sketch entities.

  • To select a predefined route, click on Browse Predefined Routes. This will open a library of standard routes that you can choose from.
  • If you prefer creating a custom route, click on Create Custom Route Path. This will allow you to sketch a path using SolidWorks sketch tools.

Step 5: Specify Route Parameters

Once you’ve defined the route path, it’s time to specify the route parameters. These parameters include wire type, size, and other routing options.

  • Select the appropriate wire type from the drop-down menu. SolidWorks provides a wide range of wire types to choose from, such as electrical cables, harnesses, and more.
  • Specify the wire size based on your design requirements.
  • You can also set additional routing options like bend radius, minimum spacing between wires, and more.

Step 6: Route the Wire

After specifying the route parameters, click on Next to start routing the wire. SolidWorks will automatically generate and route the wire along the defined path.

Manual Wire Routing

If you prefer more control over the wire routing process, you can also choose to manually route wires in SolidWorks. Although it requires more effort compared to using the Routing Wizard, manual routing gives you complete flexibility in designing your wire routes.

Step 1: Create Wire Routes

To manually route wires in SolidWorks:

  • Create a 3D sketch by going to Insert > Sketch > Create 3D Sketch.
  • Use sketch entities like lines and splines to define your desired wire routes. Ensure that your routes have appropriate bends and follow design guidelines for efficient wiring.

Step 2: Add Wires to Routes

Once you’ve created the wire routes, it’s time to add wires to them. To do this:

  • Go to Routing > Create Routing > Electrical.
  • In the routing toolbar, click on the Add Wire/Cable button.
  • Select the desired wire type and size from the available options.
  • Select the wire route you created in Step 1 by clicking on it.
  • SolidWorks will automatically generate and route the wire along the defined path.

By following these steps, you can manually route wires in SolidWorks with precision and control over your design.

In Conclusion

Routing wires in SolidWorks is a crucial part of creating accurate electrical and mechanical designs. Whether you choose to use the Routing Wizard or manually route wires, it’s important to follow design guidelines and ensure proper connections between components.

Remember:

  • Prepare your model: Make sure all components are properly mated before starting wire routing.
  • Use the Routing Wizard: If you’re new to wire routing, take advantage of the step-by-step guidance provided by the Routing Wizard.
  • Create custom routes: For more control over your design, consider creating custom routes using sketch entities.
  • Add wires manually: If you prefer flexibility and precision, manually add wires to your defined routes using SolidWorks’ routing tools.

Familiarizing yourself with both methods will empower you to efficiently route wires in SolidWorks, contributing to the overall success of your designs.