How Do You Make a Hex Screw in SolidWorks?

Welcome to this tutorial on how to make a hex screw in SolidWorks! If you are new to SolidWorks or looking to expand your knowledge, you’ve come to the right place. In this article, we will guide you through the step-by-step process of creating a hex screw using this powerful computer-aided design (CAD) software.

Step 1: Start a New Part

First, let’s start by opening SolidWorks and creating a new part file. Go to File -> New -> Part. This will open a blank canvas for us to work on.

Step 2: Sketch the Hex Shape

Next, we need to sketch the hexagonal shape of our screw head. To do this, go to the Sketch tab and click on Sketch Plane. Select the desired plane where you want to create your hex shape.

Now, click on the Polygon tool in the toolbar and select Polygon by Center and Corner. Enter the number of sides as 6 and click on a point in the sketch plane as the center of your polygon. Drag outwards until you have your desired size for the hexagon.

Tips:

  • You can use dimensions and constraints from the toolbar to ensure accuracy in your sketch.
  • To create a regular hexagon, make sure all sides are equal in length.
  • If needed, you can also add fillets or chamfers to specific edges of your hexagon using appropriate tools from the toolbar.

Step 3: Extrude the Hex Shape

Once you have sketched the hex shape, it’s time to extrude it into a 3D object. Go to the Features tab and click on Extruded Boss/Base.

Select your hex shape sketch as the profile and enter the desired height for your screw head. Click OK to complete the extrusion.

Step 4: Add Threaded Cylinder

Now, let’s create the threaded portion of our hex screw. Go to the Sketch tab and select a plane where you want to create your screw thread.

In this sketch, draw a circle that represents the outer diameter of your screw thread. You can use dimensions or relations to control its size and position.

To create the actual thread, go to the Features tab and click on Variable Pitch/Spiral. Select your circle sketch as the profile and enter values for pitch, height, start angle, etc., according to your requirements. Click OK.

Step 5: Combine Features

In order to combine our screw head and threaded cylinder into a single object, we need to use the Combine Features tool. Go to the Create tab and click on Combine Features.

Select both features in their respective order (screw head first, then threaded cylinder) using Ctrl + click or Shift + click. Click on Add Operation, then click on Merge Result. Finally, click on Show Preview, review your final model, and click on OK.

And voila! You have successfully created a hex screw in SolidWorks. You can now further customize it by adding details like a slot or additional features as per your requirements.

Remember to save your work periodically to avoid losing any progress. SolidWorks offers various file formats for saving your designs, including .sldprt for parts, .sldasm for assemblies, and .slddrw for drawings.

With this tutorial, you’ve learned the basic steps to create a hex screw in SolidWorks. Feel free to experiment with different dimensions, features, and options to enhance your design skills. Happy designing!